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Textile Industry IOT Technology Is Widely Applied, And Prospects Are Expected.

2010/11/5 13:18:00 60

Textile Industry

  

Textile industry

Application level of Internet of things


  

Internet of things

Although it is a new concept, many related technologies have been applied in the textile industry and have a certain foundation.

Such as textile production monitoring and management system, printing and dyeing plant production process online monitoring and monitoring system, clothing factory workshop production logistics system.

It must be pointed out that, unlike some government driven projects, the technological application of textile enterprises depends on the needs of enterprises, which is a gradual process.

In addition, compared with other industries, the scale, profits and funds of textile and garment enterprises are relatively limited, which also affect the application of some new technologies.


It has increased efficiency; the cotton textile enterprises such as Wuxi cotton, Luoyang Baima and Tien group have implemented on-line data acquisition system for spinning, weaving and other equipment, improved the real-time monitoring ability of production process; the printing and dyeing enterprises such as Hua Fang share, Mei Xinda and Hangzhou Huili have applied the online inspection system of production process, and established a real-time monitoring network for dyeing production and energy system, which has played an important role in energy saving and emission reduction. Fujian rink company has adopted RFID technology in its finished warehouses and stores, real-time data collection through electronic tags, and timely information sharing and communication with headquarters to solve long-term problems in warehouse management and supply chain management. YOUNGOR, nine Mu Wang and other garment enterprises also have applications in this field. Guangdong Yida company adopts RFID technology, from cotton picking, processing to packaging inspection, it can provide information for all production enterprises and raw materials bases in many provinces and cities across the country, and can save information and time through manual inspection and statistics.


Progress has been made in the development and industrialization of many related technologies in China.

The E system of Jingwei Textile machinery is the cotton spinning monitoring and management system and equipment matching; Xiamen soft Tong and Wuxi Huaming are developing cotton textile equipment monitoring system; Jiangsu Ding Feng has more users in the knitting enterprise; Hangzhou open source, Changzhou's printing and dyeing online detection and management system technology is becoming more sophisticated; Hangzhou Ike will digitally integrate the design and manufacturing management of garment enterprises; Beijing copper cattle will extend the logistics management technology of the workshop to clothing enterprises; Tian Ze Ying Feng applies RFID, and develops a garment production data online collection and management system, which is well promoted.

In addition, universities such as Xi'an Polytechnic University, Tianjin University of Technology and Wuhan Textile University are also working with enterprises to devotes themselves to the research and application of Internet of things technology.


  

Textile enterprises

New trends in demand


The changes in the economic situation brought about by the international financial crisis will inevitably affect the demand for information in enterprises.

The development of enterprise informatization has enabled users to have considerable information base and deepened the understanding of informatization. The deepening of demand is an inevitable trend. The change of economic situation has greatly accelerated the process.

The demand related to the Internet of things is mainly manifested in the following three aspects:


Safety quality management is becoming more stringent.

With the shrinking demand in the international market, the requirements for the safety and quality of export products are becoming stricter. After the Sanlu milk powder incident, the voice of domestic consumers is increasing.

Enterprises are paying more and more attention to product quality management. We must use real-time monitoring technology to monitor the entire production process of the product, and use RFID technology to track every link of product warehousing, warehousing, distribution and sales.


Staff performance management needs to be improved.

Since 2007, the labor wage level of textile enterprises has increased rapidly, reaching about 15%, and many enterprises even appeared "recruitment difficulties" phenomenon.

The new labor contract law was implemented in 2008, which greatly raised the requirements for enterprise management.

Enterprises have adopted information technology to strengthen labor site management and staff performance appraisal, and to reduce labor cost and management cost by improving management efficiency.

MES's performance management and other functions have received great attention.


Energy saving and emission reduction benefit is obvious.

With the acceleration of the process of building a resource-saving and environment-friendly society in the country, the promotion and supervision of energy conservation and emission reduction is increasing.

On the other hand, the cost of raw materials and energy has greatly increased, which has greatly enhanced the internal driving force for enterprises to carry out energy conservation and emission reduction.

Therefore, automatic monitoring and automatic control of production equipment and processes, energy systems and air conditioning systems are undoubtedly the most direct means, especially in the printing and dyeing, chemical fiber and other industries.


Enterprise management is deepening.

The wide application of ERP is still the key demand of textile enterprises.

As the main application group of ERP, dominant enterprises are not only satisfied with financial management, purchase and sale management, but also require meticulous management of the manufacturing process to solve the bottleneck problem of enterprise management.

Therefore, real-time data exchange with MES and production process is needed.


Overall requirements for development in 12th Five-Year


During the "12th Five-Year" period, the textile industry was faced with the historical mission of structural adjustment and industrial upgrading. It is an important way to comprehensively improve the industry's ability of independent innovation, speed up the pformation of traditional industries by high and new technologies, and apply the Internet of things technology and promote the integration of the two technologies.

With the change of economic environment, the expansion of textile enterprises' demand and the development of new technologies, the Internet of things technology will have a good application and market prospect in the textile industry.

Recently, the state has included the Internet of things industry in the strategic emerging industry, which is the key development in 12th Five-Year, creating a favorable environment and conditions for the application of the industry.


Key technology development.

We should make overall plans and rational layout, mobilize the resources of industry, University and research within and outside the industry, and break through a number of key technologies.

Due to the characteristics of the production process, textile and garment enterprises have more detection points and larger demand for electronic tags.

And the economic bearing capacity of enterprises is limited, such as knitted underwear export profits less than one yuan each, the cost problem is the primary issue.

Therefore, the IT industry should increase the intensity of technological research and development, greatly reduce the price of electronic tags, from about one yuan to about a few cents, or even a dime, further improve the reliability of reading equipment, make it suitable for all kinds of workshop production environment, develop suitable solutions for textile industry characteristics, and effectively integrate with MES, ERP, CRM, SCM and other systems.


Standard setting.

Because the scope of application of the Internet of things is not limited to an enterprise, nor is it limited to the textile industry, its information coding standards and technical standards are particularly important.

From the perspective of industry, we should start with the relevant standards promulgated or promulgated by the state, and immediately proceed with the research on the information coding standard specification of the Internet of things, and establish relevant codes, implementation standards and industry norms.

Standardization is a work involving a wide range, heavy workload and high technical difficulty. It requires the state to give the task, the industry organizations to coordinate, and the organizations inside and outside the industry to take part in it.


   行业应用推广。目前纺织行业物联网应用还处于起步阶段。首先需要开展相关知识的普及和技术应用的宣传,使企业认识到该项技术对纺织行业的意义,以及发展的前景,发掘出自身潜在的应用需求。可以分企业和行业两个层次,研究相应的有效措施,提出相应的“十二五”规划目标;选择重点行业和典型企业作为试点,如先在高附加值产品,如西装、羊绒衫生产企业率先试点,深入广泛地开展技术攻关和推广应用,培育有应用特点的示范系统和示范企业;突出重点,以点带面,在试点基础上形成有带动和辐射作用的整体解决方案,在同行业和产业集群地区推广;形成具有自主知识产权的适合行业应用的软件产品,带动发展相关应用软件产业、技术咨询服务业和技术培训的开展;最终使应用企业获得明显的经济效益和社会效益,提高整个行业的信息化水平。

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